Forgings for industrial machinery

Product name Steel grade Mass, t Overall dimensions, mm
Long dimension mandrels for pipe rolling 4ХМФ1СА 7 to 15 Diameter up to 500, length up to 18000
Moulds for centrifugal casting of pipes 21CrMo10;
16CrMoNi;
Ingot up to 290
Forgings up to 175
Interior diameter 300 to 2000
Pipe blank St. 20, 09Г2С, 15ГС, 12Х1МФ, 15Х1М1Ф etc. 1 to 5 Diameter 150 to 650
Stamping cubes 5ХНМ; 4Х5МФС etc. 1 to 80 150x150 to 3500x3500, H=800
Propeller shafts and blanks for shipbuilding Spec. grades, 38ХН3МФА
36Х2Н2МА, st. 45 etc.
0.01 to 80 Length up to 19000
Forged rods (shafts) smooth and with shoulders, plates СК45; St-52.3
42CrMo4 etc.
0.1 to 80 Shafts D up to 1000, length up to 12000
Plate thickness up to 800
Rough forgings of shafts, cylinders, disks, plates, rings etc. Carbon, alloyed, stainless 0.001 to 100 length up to 23000, width or D up to 5550

Production for metallurgical enterprises

Blanks of rolling and back up rolls of steels 60ХН, 150ХНМ, 75ХМФ, 9Х2МФ, 80Х2МФ are manufactured out of ingots of mass up to 360 t. Maximum barrel diameter - 2000 mm, length up to 8000 mm.

Manufactured for tube mills are mandrels of steel 4Х5МФ1СА, 285mm to 430mm in diameter, 14000mm to 16500mm long.

Starting with 1996 the metallurgical facilities mastered the production of the wide assortment of moulds for centrifugal casting of iron pipes of steel 21CrMo10, 18CDV4, 21CrMo10Mod, 16CrMoNi.

The moulds are manufactured of 7.5t to 290t ingots. The diameter of the finished article is 50mm to 2000mm, its mass is 150kg to 39t, length - 2500 to 8500 mm. One mould provides casting of up to 4800 pipes. Moulds with diameter over 350 mm are supplied completely machined (except taper on the interior cylindrical surface).

Moulds manufactured by OMZ-Specsteel are used in centrifugal casting of pipes for heat and water supply, sewage as well as for chemical and oil and gas industry.

Stamping cubes of mass up to 100t out of steels 5ХНМ, 4Х5МФС, 40Х, st.45 etc., dimensions up to 3500x3500 mm, height 150 to 800 mm.

Production for shipbuilding

Propeller shafts out of wide assortment of steels, length up to 18000mm.

Plates (slabs)

For articles with small setting ratio (of wide plate type) developed and manufactured are special forging hammer head the use of which provides the deformation processing of metal and reduces labour consumption in plate (slab) manufacture.

The technological facilities of the enterprise guarantee the manufacture of this kind of products in huge amounts. For European Centre of Nuclear Research (CERN) the set of 120 plates with forging dimensions 485-650x2500x4200 mm (steel St 37-2) has been manufactured. The total weight of the set is 3518 t. The plates are designed for the cylindrical yoke of unique CMS (Compact Muon Solenoid) unit. The base of the CMS unit is the most powerful in the world superconducting magnet with 4 Tesla field intensity.

Since 1990 the metallurgical shops produce forged blanks out of deformed with difficulty stainless steels with higher nitrogen contents for thermonuclear reactors and other cryogenic structures.

Specification of plates of nitrogen alloyed stainless grades of steel:

Overall dimensions of forged plates:
maximum thickness - 450 mm
width - 1200 mm
length - 3350 mm







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