Forgings

The enterprise is specializing in the production of unique dimensioned and possessing unique special properties forgings out of the wide range of carbon, structural, instrumental, stainless grades of steel.

The specialists of the enterprise gained vast practical experience in the development of technological processes of forgings manufacture by the strictest specifications of customers, by Russian and foreign standards. The requirements to the forgings like covers, bottoms, cowlings for the bodies of reactors and vessels of petrochemical industry can not be met by the traditional methods of forging. To manufacture such forgings various methods of forging had been developed and are implemented depending on the overall dimensions of parts, the mass of the initial ingot, requirements to the anisotropy of properties.

In the course of development of the technological processes of forging set are the thermomechanical parameters allowing to guarantee the formation of the required structure and properties of the metal into parts with due account of the subsequent remodelling modes.

Forgings

  • For power engineering: blanks of generator shafts, rotors, hydraulic shafts, blanks for NPP, gas turbines, shafts of wind operated power units, cowlings, retaining rings etc;
  • For petrochemistry: cowlings, branch pipes;
  • For shipbuilding: propeller shafts, stocks, intermediate shafts etc;
  • For mining industry: shafts, axles, gears etc;
  • For metallurgical production: rolls of cold and hot rolling, back-up and working rolls, long dimensioned mandrels, moulds, columns of presses, stamping cubes, blanks of plates for stamping, tube blanks etc;
  • Miscellaneous design forgings: forged rods, shaft for cement industry, blanks for bearings.

Steel grades: carbon, structural, alloy, stainless, heat resistant, corrosion resistant of indigenous manufacture by ГОСТ 8479-70, ГОСТ 8536-79, ГОСТ 20072-74, ГОСТ 26131-84, ГОСТ 4543-71, ГОСТ 5950-73, ГОСТ 25054-81 and ОСТ 14-21-77, ОСТ 24.023.33-86, ОСТ 108.958.04-85, ОСТ 5.9125-84, ОСТ026-01-135-81 or their analogues by standard JIS, ASTM, NFA, DIN, BS etc.

State of supply: rough or machined, with required destructive and nondestructive methods of control; heat treatment being possible.

Weight of forgings: up to 230t

Overall dimensions of forgings

  • Shafts and bars (of round, square and rectangular section), smooth and with shoulders: maximum length - 23000mm, diameter (height, width) - from 150mm;
  • Pipes: maximum length 10000mm, maximum inner diameter 1800mm, wall from 100mm;
  • Cylinders with opening, smooth and with shoulders: length up to 10000mm, inner diameter from 150mm, outer diameter up to 2400mm, wall thickness from 100mm;
  • Disks, solid and with hole: inner diameter from 100mm, outer diameter 300 to 3200mm, height from 150mm;
  • Rings: outer diameter up to 5400mm, height up to 2000mm, wall thickness from 100mm;
  • Cowlings: diameter up to 5550mm, height up to 3900mm, wall thickness 100 to 900mm;
  • Plates: with length up to 10000mm the width is up to 3000mm, the height - up to 1000mm.

 






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